2mm Steel, Wi-Fi Control, 500 Square Inches — The Broil King Regal Pellet 400
A heavy-duty Wi-Fi and Bluetooth pellet smoker and grill with 500 sq. in. of primary cooking space, cast iron grids, a 22-lb hopper, deluxe rotisserie kit, and two electronic meat probes included.
The Broil King Regal Pellet 400 is built for buyers who've outgrown lightweight pellet grills and want something that actually feels substantial. The 2mm (14 gauge) steel body holds heat better and holds up longer than the thin-gauge units that dominate the pellet category. Five hundred square inches of primary cooking space on heavy-duty cast iron grids gives you real searing contact — not just the gentle heat most pellet grills manage. The Wi-Fi and Bluetooth digital controller lets you monitor and adjust temperature remotely through the session. A 22-lb hopper means fewer refills during longer cooks. The deluxe rotisserie kit and two electronic meat probes come in the box. The ash management system makes cleanup less of a reason to avoid pellet grilling. This is the Regal platform applied to wood-fired cooking — built the same way, without shortcuts.
Why the Regal Pellet 400 Stands Apart
Six reasons this is a different kind of pellet grill.
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2mm
Steel Body (14 Gauge)
Heavier construction than most pellet grills — better heat retention, more durable long-term, and noticeably more substantial on the patio.
500
Sq. In. Primary Surface
Real cooking capacity on heavy-duty cast iron grids — plus 130 sq. in. secondary surface for a combined 630 sq. in. total.
Wi-Fi
+ Bluetooth Control
Digital controller with remote monitoring — adjust temperature from inside the house, not standing over the grill in the heat.
22 lb
Pellet Hopper
Fewer interruptions during long smoke sessions — load it up and focus on the cook, not the hopper.
2 Probes
+ Rotisserie Included
Deluxe rotisserie kit and two electronic meat probes both in the box — more cooking modes before you spend a dollar on add-ons.
Ash
+ Grease Management
Dedicated ash management and removable grease system — cleanup is easier and more thorough than most pellet grills allow.
What's Included in the Box
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Grill & Cooking System
- 2mm (14 gauge) steel grill body
- Heavy-duty cast iron cooking grids
- Wi-Fi and Bluetooth enabled digital controller
- 22-lb pellet hopper with auger system
- Removable grease management system
- Unique ash management system
Included Accessories
- Deluxe rotisserie kit
- 2 electronic meat probes
Storage & Convenience
Fuel
- Wood pellets (sold separately — not a gas grill)
Deep Dive — Regal Pellet 400
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Heavy-duty steel construction for serious pellet grilling
The Regal Pellet 400 grill body is built from 2 mm steel for a more substantial and durable feel than many lighter pellet units. That heavier construction helps support better heat retention and long-term outdoor durability, making it a strong option for buyers who want a pellet grill that feels more robust right out of the box.
WiFi and Bluetooth control for smarter temperature management
The digital controller is designed to make temperature monitoring and adjustment easier while smoking, roasting, or searing. With WiFi and Bluetooth connectivity, the Regal Pellet 400 offers a more modern pellet-cooking experience for buyers who want greater control and easier monitoring during longer cooks.
Wood-fired versatility with practical cooking capacity
With 500 square inches of primary cooking space and 130 square inches of secondary cooking space, the Regal Pellet 400 offers practical capacity for everyday meals, weekend smoking sessions, and backyard entertaining. Heavy-duty cast iron cooking grids and the included deluxe rotisserie kit expand its versatility well beyond basic pellet smoking.
Smart cleanup and storage features for easier backyard use
The Regal Pellet 400 includes a removable grease management system, a unique ash management system, base storage, and a side shelf to support a cleaner and more functional outdoor workflow. For buyers building a more capable outdoor cooking setup, these features help make pellet grilling more convenient day to day.
Who It's For — The Deck & Den Take
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The Regal Pellet 400 is for the buyer who's done with lightweight pellet grills that dent, rust out, or lose temperature consistency by their second season. The 2mm steel is the real story here — it's a meaningful construction difference you'll notice immediately when you're assembling it and every cook after that.
The Wi-Fi controller is genuinely useful for long smokes — being able to check and nudge temperature from inside is different from standing next to a thermometer for eight hours. The 22-lb hopper covers most full brisket cooks without a refill. And the ash management system matters more than it sounds: it's the part of pellet grilling most brands treat as an afterthought.
Where it's not the right pick: if you want the instant high heat of a gas grill for weeknight searing, a pellet grill is the wrong tool. The Regal Pellet 400 can sear, but its strongest suit is low-and-slow. If you need both cooking styles regularly, a gas grill like the Crown S 440 or a Baron island may be the more versatile everyday choice — and the pellet grill becomes a specialist piece.
- Buyers who want a serious, heavy-gauge pellet smoker that will last and hold temperature reliably
- Cooks who do long smokes — briskets, pork shoulders, ribs — and want Wi-Fi monitoring and a large hopper
- Buyers upgrading from a lightweight pellet grill who want better construction and cast iron cooking grids
- Shoppers who want rotisserie capability and meat probes included without extra purchases
- Anyone tired of pellet grill cleanup being harder than it needs to be — the ash and grease systems are purpose-built
Full Specifications & Dimensions
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General
| Brand |
Broil King |
| Model |
Regal Pellet 400 Smoker and Grill |
| Collection |
Pellet Grills |
| Model Number |
495051 |
| Fuel Type |
Wood pellets (not a gas grill) |
Construction
| Body Material |
2 mm (14 gauge) steel |
| Cooking Grids |
Heavy-duty cast iron cooking grids |
Cooking Surface
| Primary Cooking Surface |
500 sq. in. |
| Secondary Cooking Surface |
130 sq. in. |
| Total Cooking Surface |
690 sq. in. total cooking space including the porcelain-coated warming rack |
Controller & Connectivity
| Controller |
Wi-Fi and Bluetooth enabled digital controller |
| Temperature Range |
Smoke preset: 225°F; Roast preset: 350°F; Grill preset: 600°F. The official manual does not state a separate minimum operating temperature. |
Pellet System
| Pellet Hopper Capacity |
22 lbs. |
| Ash Management |
Unique ash management system |
| Grease Management |
Removable grease management system |
Accessories & Storage
| Included Accessories |
Deluxe rotisserie kit; 2 electronic meat probes |
| Storage |
Base storage and side shelf |
Dimensions & Weight
| Assembled Height |
49.81 in. |
| Assembled Width |
52.38 in. |
| Assembled Depth |
27.5 in. |
| Weight |
220 lbs. (99.79 kg) |
Warranty, Shipping & Returns
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Warranty: 5 years on the high-heat-coated cookbox, 3 years on the cast iron cooking grids, 3 years on the digital controller and components, and 3 years on remaining parts and paint. Warranty is covered and honored directly by Broil King.
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Free Shipping: This item ships free to the contiguous U.S. See our shipping policy.
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Returns: We want you to love it. View our return policy.
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Price Match: Found it for less? We'll match it. Learn about our price match guarantee.
Manuals & Documents
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Frequently Asked Questions
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What type of fuel does the Regal Pellet 400 use?›
The Regal Pellet 400 runs on wood pellets — it is not a gas or propane grill. You load wood pellets into the 22-lb hopper and the digital controller manages the auger and fire for temperature control. Pellets are sold separately and are available in a wide range of wood types (hickory, apple, mesquite, etc.).
What is the primary cooking area of the Regal Pellet 400?›
The primary cooking surface is 500 sq. in., with 130 sq. in. of secondary cooking surface — 630 sq. in. total combined.
How does the Wi-Fi control work?›
The Regal Pellet 400's digital controller connects to your home Wi-Fi and Bluetooth, allowing you to monitor and adjust temperature remotely through a compatible app. This is especially useful during long smoke sessions where you don't want to be standing next to the grill for hours.
What temperature range does the Regal Pellet 400 reach?›
The official manual lists three preset temperatures: Smoke at 225°F, Roast at 350°F, and Grill at 600°F. It does not publish a separate minimum operating temperature.
Is the rotisserie kit included?›
Yes. The deluxe rotisserie kit and two electronic meat probes are both included with the Regal Pellet 400 — no add-ons required to start rotisserie cooking or monitoring internal temperatures.
How large is the pellet hopper and how long does it last?›
The hopper holds 22 lbs. of wood pellets. At typical low-and-slow smoking temperatures, most pellet grills consume roughly 1–2 lbs. of pellets per hour, so a full 22-lb. load supports approximately 10–22 hours of cooking depending on temperature setting and ambient conditions. Actual burn rate will vary.
What are the assembled dimensions of the Regal Pellet 400?›
The assembled dimensions are: Height 49.81 in., Width 52.38 in., Depth 27.5 in.
Can the Regal Pellet 400 sear like a gas grill?›
The Regal Pellet 400 can reach high temperatures for searing, but pellet grills generally take longer to reach and maintain those temperatures than a gas grill would. If instant, high-heat searing is your primary need, a gas grill is the more efficient tool. The Regal Pellet 400's strongest advantage is low-and-slow smoking and roasting with precise temperature control.
Does the Regal Pellet 400 ship free?›
Yes — the Regal Pellet 400 ships free to the contiguous U.S. At 220 lbs. it ships via freight carrier. Contact us with any questions about delivery or setup.
