Real Wood Smoke, From Your Phone — The Broil King Crown Pellet 500
560 square inches of cast iron cooking surface, WiFi-connected control, and 16-gauge steel built for backyards that take grilling seriously.
Set your temperature from the app, load the 18-lb hopper, and walk away — the Crown Pellet 500 handles the smoke while you handle everything else. Its 1.5 mm steel body holds heat the way a lightweight grill simply can't and cast-iron cooking grids mean you're getting real sear marks alongside your smoke ring. Two included electronic meat probes keep you in the loop without lifting the lid. Whether you're running a low-and-slow brisket overnight or hot-and-fast chicken thighs on a Tuesday, this Broil King delivers consistent, wood-fired results in a footprint that fits naturally on a back patio without dominating it.
What Makes the Crown Pellet 500 Stand Out
Four reasons this Broil King earns a permanent spot on the patio.
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560 sq. in.
Primary Cooking Space
Cast iron cooking grids across the full primary surface — room for briskets, racks, and birds without juggling racks.
18 lbs.
Pellet Hopper Capacity
Load it up and run long cooks without babysitting the hopper — fewer refill interruptions on overnight smokes.
WiFi + BT
Connected Digital Control
Monitor and adjust temperature from your phone — no more hovering over the grill to manage a long smoke.
1.5 mm
16-Gauge Steel Body
Heavier construction than most backyard pellet grills — better heat retention and a frame that holds up season after season.
What's Included in the Box›
Broil King Crown Pellet 500 Smoker
- 2 electronic meat probes
- 18-lb pellet hopper
- Cast iron cooking grids
- Removable hidden grease tray
- Easy-to-clean burn pot
- Base storage shelf
- WiFi and Bluetooth-enabled digital controller
Deep Dive — Crown Pellet 500›
Durable steel construction for dependable pellet cooking
The Crown Pellet 500 is built with a 1.5 mm steel body that gives it a more substantial feel than many lighter backyard pellet grills. That durable construction helps support better heat retention and long-term outdoor use, making it a strong option for buyers who want a pellet grill that feels sturdy and reliable from the start.
WiFi and Bluetooth control for easier temperature management
The WiFi and Bluetooth-enabled digital controller helps make pellet cooking more precise and easier to manage while smoking, roasting, or grilling. For homeowners building a smarter outdoor cooking setup, this connected control system adds a more modern grilling experience without making the grill overly complicated to use.
Practical wood-fired capacity in a compact freestanding format
With 560 square inches of primary cooking space and approximately 800 square inches of total cooking area including the warming rack, the Crown Pellet 500 offers enough room for everyday meals, weekend smoking sessions, and casual backyard entertaining. Its cast iron cooking grids and steady pellet-fed heat make it a practical fit for buyers who want versatility without stepping into a larger pellet-grill footprint.
Cleaner operation and useful built-in storage
This pellet grill includes two electronic meat probes, base storage, a removable hidden grease tray, and an easy-to-clean burn pot to support a more functional outdoor workflow. Those features help simplify cleanup and make the Crown Pellet 500 easier to live with for routine backyard cooking and longer smoking sessions.
Features & Benefits
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1.5 mm (16 gauge) steel body: Supports durable, heat-retentive pellet cooking performance.
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560 sq. in. primary cooking space: Gives you practical room for smoking, roasting, and everyday backyard grilling.
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Approx. 800 sq. in. total cooking area: Adds more usable capacity with the warming rack included.
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WiFi and Bluetooth digital controller: Provides smarter temperature management for more consistent pellet cooking.
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18-lb pellet hopper: Supports longer cooks with fewer pellet refills.
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2 electronic meat probes: Helps monitor cooks more accurately without constant lid lifting.
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Removable hidden grease tray and easy-clean burn pot: Helps simplify cleanup and daily maintenance.
Who It's For — The Deck & Den Take›
The Crown Pellet 500 is a good fit if you want a pellet grill that feels substantial — the 16-gauge steel body and cast iron grids give it a heft that cheaper pellet cookers just don't have. If connected temperature control matters to you (and for long smokes, it really does), the WiFi and Bluetooth app integration is genuinely useful, not just a marketing checkbox.
If you're cooking for a large household or routinely doing multiple briskets at once, the 560 square inches of primary space is functional but not expansive — you might want to step up to a larger model. And if you're after an infrared sear station or a dedicated high-heat zone, this isn't the grill for that job.
One practical tip: cast iron cooking grids need a little seasoning care compared to stainless. Give them a light coat of oil after each cook, especially if the grill sits outside uncovered between uses. It's a small habit that makes a big difference in how long those grids perform.
- Backyard cooks who want connected temperature management without a complicated setup
- Buyers upgrading from a thinner-walled entry-level pellet grill who want more heat retention
- Home smokers who do weekend briskets, ribs, and whole birds regularly
- Patios where a compact freestanding footprint is a practical consideration
- Cooks who want two probe slots included out of the box — no accessories needed to monitor internal temps
Full Specifications & Dimensions›
General
| Brand |
Broil King |
| Model |
Crown Pellet 500 Smoker |
| Collection |
Pellet Grills |
| Item Number |
138-494051 |
| Model Number |
494051 |
| Availability Note |
NLA |
Construction & Cooking
| Construction |
1.5 mm (16 gauge) steel |
| Primary Cooking Space |
560 sq. in. |
| Total Cooking Space |
Approx. 800 sq. in. |
| Cooking Grids |
Cast iron |
| Pellet Hopper Capacity |
18 lbs. |
| Controller |
WiFi and Bluetooth-enabled digital controller |
Accessories & Features
| Included Accessories |
2 electronic meat probes |
| Grease Management |
Removable hidden grease tray |
| Burn Pot |
Easy-to-clean burn pot |
| Storage |
Base storage |
Dimensions & Weight
| Weight |
178 lbs. |
| Assembled Dimensions |
58.75" W x 25.5" D x 43.5" H |
Warranty, Shipping & Returns›
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Manufacturer Warranty: Covered by Broil King's limited manufacturer warranty: 5 years on the high-heat-coated cook box and 3 years on the cast iron grids, digital controller and components, remaining parts, and paint. Warranty coverage is limited to the original purchaser and applies to defects under normal domestic use.
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Free Shipping: This item ships free to the contiguous U.S. See our Free Shipping Policy for full details.
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Returns: We accept returns within 45 days of delivery on eligible items. See our Returns Policy for full details.
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Price Match: Found it for less? We'll match it. See our Price Match Guarantee for details.
Manuals & Documents›
Frequently Asked Questions›
What are the cooking area dimensions of the Crown Pellet 500? ›
The Crown Pellet 500 offers 560 square inches of primary cooking space, with approximately 800 square inches of total cooking area when you include the warming rack.
How much does the Broil King Crown Pellet 500 weigh? ›
The assembled grill weighs 178 lbs.
What are the assembled dimensions of the Crown Pellet 500? ›
The Crown Pellet 500 assembles to 58.75" W x 25.5" D x 43.5" H.
Does the Crown Pellet 500 include meat probes? ›
Yes. The Crown Pellet 500 comes with two electronic meat probes included in the box.
How large is the pellet hopper on the Crown Pellet 500? ›
The hopper holds 18 lbs. of wood pellets, which supports longer cooks with fewer refills.
Does the Crown Pellet 500 have WiFi control? ›
Yes. The Crown Pellet 500 features a WiFi and Bluetooth-enabled digital controller, allowing you to monitor and adjust temperature from a connected device.
What type of cooking grids does the Crown Pellet 500 use? ›
The Crown Pellet 500 uses cast iron cooking grids, which retain heat well and can produce good sear marks alongside wood-fired smoke flavor.
How thick is the steel on the Crown Pellet 500? ›
The Crown Pellet 500 is built with 1.5 mm (16 gauge) steel, which is heavier than many entry-level pellet grills and contributes to better heat retention.
Is the Crown Pellet 500 easy to clean? ›
The Crown Pellet 500 includes a removable hidden grease tray and an easy-to-clean burn pot designed to make day-to-day maintenance and post-cook cleanup more manageable.
Does the Crown Pellet 500 have storage? ›
Yes. The Crown Pellet 500 includes base storage, giving you a convenient spot for tools, pellets, or accessories within the grill's footprint.
What is the model number for the Crown Pellet 500? ›
The model number is 494051. The item number is 138-494051.
What warranty does the Broil King Crown Pellet 500 come with? ›
The Crown Pellet 500 is covered by Broil King's limited manufacturer warranty: 5 years on the high-heat-coated cook box and 3 years on the cast iron grids, digital controller and components, remaining parts, and paint. Coverage is limited to the original purchaser and applies to defects under normal domestic use.
