Set the Temperature from Your Phone. Pull Off Smoke Rings Your Gas Grill Never Could.
WiFi and Bluetooth control, cast iron grids, a 16-gauge steel body, and 445 sq. in. of wood-fired cooking space — all in a compact pellet smoker built to go the distance.
The Broil King Crown Pellet 400 is built for the kind of cooking a gas grill simply can't do. Load up the 18 lb. pellet hopper, dial in your temperature from the WiFi and Bluetooth-enabled digital controller — or from the app on your phone — and let real wood smoke do what it does. The 1.5 mm (16-gauge) steel body holds heat the way a serious smoker should, and cast iron cooking grids give you the sear capability to finish a brisket flat or throw on steaks after the smoke session without swapping equipment. Two included electronic meat probes mean you're monitoring internal temps without lifting the lid and bleeding off the heat you just spent an hour building. A removable hidden grease tray and easy-clean burn pot make the post-cook cleanup less of a project. At 445 sq. in. primary and approximately 640 sq. in. total, this grill handles a full cook for a crowd without asking for a footprint that dominates your patio.
Five Things That Make the Crown Pellet 400 Worth the Upgrade
The specs that separate a serious pellet smoker from a backyard toy.
Swipe to see all features
445 sq. in.
Primary Cooking Space
Enough room for a full brisket, a rack of ribs, or a loaded cook for a crowd — with approx. 640 sq. in. total when the warming rack is in play.
18 lbs.
Pellet Hopper
An 18 lb. hopper lets you run long low-and-slow cooks without watching the hopper level every hour. More smoke time, less babysitting.
16-Gauge
Steel Body
1.5 mm steel construction is meaningfully heavier than the thin-gauge bodies on budget pellet grills — better heat retention, better long-term durability.
WiFi + BT
Digital Controller
Monitor and adjust temperature from your phone over WiFi or Bluetooth — stay inside during a three-hour smoke without losing control of the cook.
2 Included
Meat Probes
Two electronic meat probes come in the box — track internal temperatures on two cuts simultaneously without opening the lid and spiking your cook temp.
What's Included in the Box►
Broil King Crown Pellet 400 Smoker and Grill
- 1.5 mm (16-gauge) steel body
- Cast iron cooking grids
- WiFi and Bluetooth-enabled digital controller
- 18 lb. pellet hopper with heavy-duty auger motor
- 2 electronic meat probes
- Removable hidden grease tray
- Easy-to-clean burn pot
- Base storage shelf
A porcelain-coated warming rack is included. Pellets are not included — sold separately.
Deep Dive — Crown Pellet 400 Features►
Durable steel construction for dependable pellet cooking
The Crown Pellet 400 is built with a 1.5 mm steel body that gives it a more substantial feel than many lightweight backyard pellet grills. That durable construction helps support better heat retention and long-term outdoor use, making it a strong option for buyers who want a pellet grill that feels sturdy and reliable from the start.
WiFi and Bluetooth control for easier temperature management
The WiFi and Bluetooth-enabled digital controller help make pellet cooking more precise and easier to manage while smoking, roasting, or grilling. For homeowners building a smarter outdoor cooking setup, this connected control system adds a more modern grilling experience without making the grill overly complicated to use.
Practical wood-fired capacity in a compact freestanding format
With 445 square inches of primary cooking space and approximately 640 square inches of total cooking area, the Crown Pellet 400 offers enough room for everyday meals, weekend smoking sessions, and casual backyard entertaining. Its cast iron cooking grids and steady pellet-fed heat make it a practical fit for buyers who want versatility without stepping into a larger pellet-grill footprint.
Cleaner operation and useful built-in storage
This pellet grill includes two electronic meat probes, base storage, a removable hidden grease tray, and an easy-to-clean burn pot to support a more functional outdoor workflow. Those features help simplify cleanup and make the Crown Pellet 400 easier to live with for routine backyard cooking and longer smoking sessions.
Broil King Crown Pellet 400 Features & Benefits
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1.5 mm (16 gauge) steel body: Supports durable, heat-retentive pellet cooking performance.
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445 sq. in. primary cooking space: Gives you practical room for smoking, roasting, and everyday backyard grilling.
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Approx. 640 sq. in. total cooking area: Adds more usable capacity with the warming rack included.
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WiFi and Bluetooth digital controller: Provides smarter temperature management for more consistent pellet cooking.
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18-lb pellet hopper: Supports longer cooks with fewer pellet refills.
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2 electronic meat probes: Helps monitor cooks more accurately without constant lid lifting.
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Removable hidden grease tray and easy-clean burn pot: Helps simplify cleanup and daily maintenance.
Who It's For — The Deck & Den Take►
This grill is for the person who has been cooking on gas and keeps thinking about what a real smoke would taste like — but doesn't want to babysit a charcoal offset for eight hours on a Tuesday. The Crown Pellet 400 closes that gap. You set the temperature, plug in the probes, and go do something else. The WiFi connection means you can genuinely monitor and adjust the cook from inside the house.
The 16-gauge steel body is worth calling out specifically because it's a real differentiator at this price point. Thin-gauge pellet grills lose heat every time the wind picks up and have a harder time holding temperature in cold weather. Heavier steel means more stable cooking conditions and a grill that holds up better over seasons of use.
Who might want to look elsewhere: if you primarily want high-heat searing and flame-kissed grill marks, a gas grill will always be more direct for that — pellet grills excel at low-and-slow and indirect cooking, and the cast iron grids help with searing but this is not the tool you'd pick if 90% of your cooking is fast weeknight burgers. If you want a larger smoking capacity for competition-level cooks or very large groups, look at bigger pellet options with higher hopper capacity.
Practical tip: wood pellet flavor varies significantly by species. If you're new to pellet cooking, start with a mild wood like apple or cherry for the first few cooks before committing to stronger woods like hickory or mesquite — it's easy to over-smoke with a well-sealed unit like this one.
- Gas grill owners ready to add real wood smoke flavor to their outdoor cooking without learning offset smoking
- Buyers who want connected temperature control — monitor and adjust cooks remotely via WiFi or Bluetooth app
- Weekend smokers who run longer cooks and want a large enough hopper to avoid constant pellet refills
- Anyone who wants a more serious, heavier-gauge pellet grill than entry-level thin-steel options
- Cooks who want two probe inputs included in the box — no extra accessory purchase needed to monitor dual cuts
- Backyards where a compact footprint matters but cooking capacity still needs to serve a group
Full Specifications & Dimensions►
Broil King Crown Pellet 400 Specifications
| Brand |
Broil King |
| Model |
Crown Pellet 400 Smoker and Grill |
| Collection |
Pellet Grills |
| Item Number |
138-493051 |
| Model Number |
493051 |
| Construction |
1.5 mm (16 gauge) steel |
| Primary Cooking Space |
445 sq. in. |
| Total Cooking Space |
Approx. 640 sq. in. |
| Pellet Hopper Capacity |
18 lbs. |
| Controller |
WiFi and Bluetooth-enabled digital controller |
| Cooking Grids |
Cast iron |
| Included Accessories |
2 electronic meat probes |
| Grease Management |
Removable hidden grease tray |
| Burn Pot |
Easy-to-clean burn pot |
| Storage |
Base storage |
| Weight |
159 lbs. |
| Assembled Dimensions |
52.38" W x 25.5" D x 43.5" H |
Still deciding? Explore Deck and Den's buying guides hub and start with a pellet grill buying guide to compare smart controllers, hopper sizes, and smoking capacity.
Warranty, Shipping & Returns►
Manufacturer Warranty
- Covered by Broil King's limited manufacturer warranty: 5 years on the high-heat-coated cook box and 3 years on the cast iron grids, digital controller and components, remaining parts, and paint. The auger and motor fall under the 3-year remaining-parts coverage. Labor, service-call, shipping, removal, and reinstallation costs are not covered. Warranty service is handled directly by Onward Manufacturing Company.
- Warranty applies only to products operated in the country where purchased.
Deck & Den Store Policies
Manuals & Documents►
Frequently Asked Questions►
What is the cooking capacity of the Crown Pellet 400?►
The Crown Pellet 400 provides 445 sq. in. of primary cooking space and 635 sq. in. of total cooking area, including the porcelain-coated warming rack.
How large is the pellet hopper on the Crown Pellet 400?►
The Crown Pellet 400 has an 18 lb. pellet hopper with a heavy-duty auger motor. An 18 lb. load supports extended low-and-slow cooks without requiring frequent pellet refills; actual pellet consumption will vary based on cooking temperature and ambient conditions.
Does the Crown Pellet 400 have WiFi control? What app does it use?►
Yes. The Crown Pellet 400 includes a WiFi and Bluetooth-enabled digital controller that allows remote temperature monitoring and adjustment through the Broil King Pellet Controller app. The owner's manual lists support for iOS and Android devices.
Are meat probes included with the Crown Pellet 400?►
Yes. Two electronic meat probes are included in the box. These allow you to monitor the internal temperature of two separate cuts simultaneously without opening the lid — which helps maintain consistent cooking temperatures during long smokes.
What gauge steel is the Crown Pellet 400 built from?►
The Crown Pellet 400 is built from 1.5 mm (16-gauge) steel. Heavier gauge steel provides better heat retention and more consistent cooking temperatures compared to thinner materials used in many entry-level pellet grills, and generally holds up better to long-term outdoor use.
What type of cooking grids does the Crown Pellet 400 have?►
The Crown Pellet 400 uses cast iron cooking grids. Cast iron holds heat well and gives you better searing capability than thin rod or porcelain-coated grids. Cast iron does benefit from occasional seasoning — a light oil coating before first use and after deep cleaning keeps them performing well and prevents rust.
What temperature range does the Crown Pellet 400 support?►
Broil King does not state a complete minimum-to-maximum adjustable temperature range in the official owner's manual. The controller adjusts in 5°F increments and includes preset Smoke, Roast, and Grill settings of 225°F, 350°F, and 600°F, respectively.
How does grease management work on the Crown Pellet 400?►
The Crown Pellet 400 includes a removable hidden grease tray that collects drippings during cooking. The tray pulls out for cleaning, which simplifies post-cook maintenance compared to grills with fixed or less accessible grease management. The burn pot is also designed for easy cleaning.
What are the assembled dimensions and weight of the Crown Pellet 400?►
Assembled dimensions are 52.38" W x 25.5" D x 43.5" H. The grill weighs 159 lbs. Plan your patio space accordingly and note that the assembled width includes any side handles or shelves.
What warranty covers the Crown Pellet 400?►
The Crown Pellet 400 is covered by Broil King's limited manufacturer warranty: 5 years on the high-heat-coated cook box and 3 years on the cast iron grids, digital controller and components, remaining parts, and paint. The auger motor is covered under the 3-year remaining-parts term. Labor, service-call, shipping, removal, and reinstallation costs are not covered. Warranty applies only to the original purchaser and to products purchased and used in the country of purchase.
Does the Crown Pellet 400 require assembly?►
How does the Crown Pellet 400 compare to a gas grill for everyday cooking?►
Pellet grills and gas grills serve different strengths. The Crown Pellet 400 excels at low-and-slow smoking, indirect roasting, and anything where real wood smoke flavor is the goal — brisket, ribs, pork shoulder, whole chicken. Gas grills are faster to heat up and better suited to high-heat direct grilling for quick weeknight cooks. The Crown Pellet 400's cast iron grids and WiFi controller make it more capable of higher-heat searing than many pellet grills, but if the majority of your cooking is fast direct grilling, a gas grill remains more efficient for that specific use. The two approaches complement each other well, and many buyers run both.
